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Procedure Number: QAWK003 |
Revision: - |
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Subject: Calibration Work Instructions |
Effective Date: now |
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Changes? |
Approved By: |
UNCONTROLLED COPY WHEN PRINTED!!!!!!!!! Copy Right © 1998-2007 QSD Publishing, all rights reserved.
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Instruction
Number |
Name |
Revision |
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Gages with Digital Electronic Indicators |
- |
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Digital Electronic Indicators
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- |
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Dial, Vernier, and Digital Calipers |
- |
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Outside Micrometers
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- |
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Gages with No Indicators |
- |
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Paint Thickness Gage
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- |
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Digital Outside Micrometer
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- |
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Procedure Number: QAWK003.1 |
Revision: - |
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Subject: Gages with Digital Electronic Indicators |
Effective Date: now |
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Approved By: Dave Boland |
1.0 PURPOSE
1.1 This method is to establish a standard procedure for the calibration
of gages with Digital Electronic Indicators.
2.0 CALIBRATIONS AND STANDARDIZATIONS
2.1 All standards used in the calibration are traceable to international
standard such as NIST.
3.0 TECHNIQUE
3.1 MATERIALS
3.1.1 Cleaning Solution
3.1.2 Lint Free Cloth
3.1.3 Gage Oil
3.1.4 Brushes
3.2 Clean all surfaces to remove oil and/or foreign
material.
3.3 Examine the gage for obvious external damage or other
signs of
abuse or wear which may affect the accuracy or function of
the gage.
3.4 Check all moving parts for loose or tight screws, bolts,
nuts, clamps,
or anything that might effect the function of the gage.
Repair if necessary.
3.5 Follow instructions for Calibration of Digital
Electronic Indicators.
Work Instruction No.. QAWK002.11
3.6 If gage is not functioning properly and cannot be
repaired, apply
proper repair sticker and send out for repair.
3.7 Review Product - Notify supervisor of out of calibration
condition for
immediate review.
3.8 Spread coating of light gage oil on the gage to protect
against
moisture.
3.9 If gage has a master, calibrate master using the
tolerances in the
calibration system.
3.10 Apply Calibration sticker and enter calibration data
into the
calibration system.
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Procedure Number: QAWK003.2 |
Revision: - |
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Subject: Digital Electronic Indicators |
Effective Date: now |
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Approved By: Dave Boland |
1.0 PURPOSE
1.1 This method is to establish a standard procedure for the calibration
of Digital Electronic Indicators.
2.0 CALIBRATIONS AND STANDARDIZATIONS
2.1 All standards used in the calibration are traceable to international
standard such as NIST.
3.0 TECHNIQUE
3.1 MATERIALS
3.1.1 Cleaning Solution
3.1.2 Lint Free Cloth
3.1.3 Gage Oil
3.2 Examine the indicator for obvious external damage or other signs of
abuse or wear which may affect the accuracy or function of the
instrument.
3.3 Clean spindle to remove oil and/or any other foreign material. ( Use
care not to allow cleaning solution to enter the electronics)
3.4 Turn indicator on, Check display on indicator, if B appears in
display window, or readout is blank, replace battery.
3.5 Make sure the spindle runs through the full range of motion freely.
3.6 Zero indicator, the range must be appropriate to the range shown on
the label of the indicator.
3.7 If gage is not functioning properly and cannot be repaired, apply
proper repair sticker and send out for repair.
3.8 Review Product - Notify supervisor of out of calibration condition for
immediate review.
3.9 Spread coating of light gage oil on the spindle to protect against
moisture.
3.10 Check gage calibration system for Preset number if required.
Replace if needed.
3.11 Apply Calibration sticker and enter calibration data into calibration
system.
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Procedure Number: QAWK003.3 |
Revision: - |
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Subject: Dial, Vernier, and Digital Calipers |
Effective Date: now |
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Approved By: Dave Boland |
1.0 PURPOSE
1.1 This method is to establish a standard procedure for the calibration
of dial, vernier, and electronic calipers.
2.0 CALIBRATIONS AND STANDARDIZATIONS
2.1 All standards used in the calibration are traceable to international
standard such as NIST.
3.0 TECHNIQUE
3.1 MATERIALS
3.1.1 Cleaning Solution
3.1.2 Lint Free Cloth
3.1.3 Gage Oil
3.1.4 Caliper Checker
3.1.5 For Calipers larger than 12
send out to outside Lab.
3.2 Examine the caliper for obvious external damage or other signs of
abuse or wear which may affect the accuracy or function of the
instrument.
3.3 Clean the caliper to remove any oil and/or foreign material (Note: Use
care not to spray any liquid into the dial or electronics.)
3.4 Check for proper working action and free movement. Oil track if
necessary.
3.5 Zero caliper and run through entire range (two times minimum).
3.6 Did caliper Zero each time?
3.7 If caliper did not ZERO Repair or send out for service.
3.8 Review Product - Notify supervisor of out of calibration condition for
immediate review.
3.9 Place any size gage pin at Tip and Zero. Move pin to Rear and
Zero. This is to check for proper alignment. If out of alignment repair
or send out for service.
3.10 Check inside and outside jaws for parallelism by holding the
instrument up to the light. No light should be seen between the jaws.
If any light is seen the jaws must be lapped and re-checked.
3.11 Check the caliper on the master as appropriate for the size of the
caliper being tested. Both inside and outside.
3.12 Is Caliper within required Accuracy? If not Send out for Service.
3.13 Review Product - Notify supervisor of out of calibration condition for
immediate review.
3.14 Apply Calibration sticker and enter calibration data into the
calibration system.
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Procedure Number: QAWK003.4 |
Revision: - |
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Subject: Outside Micrometers |
Effective Date: now |
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Approved By: Dave Boland |
1.0 PURPOSE
1.1 This method functions to establish a standard procedure for the
calibration of outside micrometers.
2.0 CALIBRATIONS AND STANDARDIZATIONS
2.1 All standards used in the calibration are traceable to international
standard such as NIST.
3.0 TECHNIQUE
3.1 MATERIALS
3.1.1 Cleaning Solution
3.1.2 Lint Free Cloth
3.1.3 Gage Oil
3.1.4 Micrometer Stand
3.1.5 Gage Blocks (Certified)
3.2 Examine the micrometer for obvious external damage or other signs of
abuse or wear which may affect the accuracy or function of the
instrument.
3.3 Clean micrometer anvils.
3.4 Check the flatness of the measuring face for parallelism by holding
the instrument up to the light. No light should be seen between the faces.
If any light is seen the faces must be lapped and re-checked.
3.5 Secure micrometer in stand. (Optional)
3.6 Set ZERO and run through the entire range. Did Micrometer
ZERO?.
3.7 If micrometer did not ZERO Repair or Send out for Service.
3.8 Perform calibration by measuring gage blocks and record the error
(plus or minus) on PC Gage Calibration database.
3.9 Review Product - Notify supervisor of out calibration condition for
immediate review.
3.10 Spread a light coating of oil on the spindle and anvils to protect
against moisture.
3.11 Apply Calibration Sticker and enter calibration data into calibration
system.
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Procedure Number: QAWK003.5 |
Revision: - |
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Subject: Gages with No Indicators |
Effective Date: now |
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Approved By: Dave Boland |
1.0 PURPOSE
1.1 This method is to establish a standard procedure for the calibration of
gages with no indicators or masters that only require cleaning.
2.0 TECHNIQUE
2.1 MATERIALS
2.1.1 Cleaning Solution
2.1.2 Lint Free Cloth
2.1.3 Gage Oil
2.1.4 Brushes
2.2 Clean all surfaces to remove oil and/or foreign material.
2.3 Examine the gage for obvious external damage or other signs of
abuse or wear which may affect the accuracy or function of the gage.
2.4 Check all moving parts for loose or tight screws, bolts, nuts, clamps,
or anything that might effect the function of the gage. Repair if necessary.
2.5 If gage is not functioning properly and cannot be repaired, apply
proper repair sticker and send out for repair.
2.6 Review Product - Notify supervisor of out of calibration condition for
immediate review.
2.7 Spread coating of light gage oil on the gage to protect against
moisture.
2.8 Apply Calibration sticker and enter calibration data into the
calibration system.
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Procedure Number: QAWK003.6 |
Revision: - |
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Subject: Paint Thickness Gage |
Effective Date: now |
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Approved By: Dave Boland |
1.0 PURPOSE
1.1 This method is to establish a standard procedure for the calibration of
Paint Thickness Gages. (Steel or Aluminum)
2.0 CALIBRATIONS AND STANDARDIZATIONS
2.1 All standards used in the calibration are traceable to international
standard such as NIST.
3.0 TECHNIQUE
3.1 MATERIALS
3.1.1 Cleaning solution
3.1.2 Lint Free Cloth
3.1.3 A piece of Uncoated Metal
(Steel or Aluminum)
3.2 Clean all surfaces to remove oil and/or foreign material.
3.3 Examine the Film Thickness Standards for obvious external damage
or other signs of abuse or wear which may affect the accuracy or function
of the gage.
3.4 Zero gage on raw steel or aluminum sample.
3.5 Calibrate using film standards as described in the gage calibration
program.
3.6 If gage is not functioning properly and cannot be repaired, apply
proper repair sticker and send out for repair.
3.7 Review Product - Notify supervisor of out of calibration condition for
immediate review.
3.8 Apply Calibration sticker and enter calibration data into the
calibration system.
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Procedure Number: QAWK003.7 |
Revision: - |
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Subject: Digital Outside Micrometer |
Effective Date: now |
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Approved By: Dave Boland |
1.0 PURPOSE
1.1 This method functions to establish a standard procedure for the
calibration of digital outside micrometers.
2.0 CALIBRATIONS AND STANDARDIZATIONS
2.1 All standards used in the calibration are traceable to international
standard such as NIST.
3.0 TECHNIQUE
3.1 MATERIALS
3.1.1 Cleaning Solution
3.1.2 Lint Free Cloth
3.1.3 Gage Oil
3.1.4 Micrometer Stand
3.1.5 Gage Blocks (Certified)
3.2 Examine the micrometer for obvious external damage or other signs of
abuse or wear which may affect the accuracy or function of the
instrument.
3.3 Clean micrometer anvils.
3.4 Check the flatness of the measuring face for parallelism by holding
the instrument up to the light. No light should be seen between the faces.
If any light is seen the faces must be lapped and re-checked.
3.5 Secure micrometer in stand. (Optional)
3.6 Perform calibration by measuring gage blocks and record the error
(plus or minus) on PC Gage Calibration database.
3.7 Review Product - Notify supervisor of out calibration condition for
immediate review.
3.8 Spread a light coating of oil on the spindle and anvils to protect
against moisture.
3.9 Apply Calibration Sticker and enter calibration data into calibration
system.